Soft and flexible robotic systems for affordable healthcare.

Head of Group

Dr Enrico Franco

B414B Bessemer Building
South Kensington Campus

 

 

What we do

Our research investigates fundamental aspects of control of soft and flexible robots for surgery. These include harnessing the intrinsic compliance of soft robots, rejecting disturbances that characterise the surgical environment, and complying with stringent safety requirements. Our ambition is to provide affordable robotic solutions for a range of surgical applications, including endoscopy, percutaneous intervention, and multi-handed surgery.

Why it is important?

Robotics for healthcare is one of the fastest growing segments in the global robotics market. However, conventional surgical robots are unaffordable in low-resource settings. Harnessing the potential of soft and flexible robots can contribute to making surgery safter, more accurate, and more accessible in low-middle income countries. These are pressing needs due to the aging population, and to the growing workforce crisis in the healthcare market.

How can it benefit patients?

Our work aims to improve accuracy, reduce the risk of injury, and reduce discomfort in percutaneous interventions such as biopsy, in diagnostic and interventional endoscopy, and in multi-handed surgery.

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  • Journal article
    Franco E, Garriga Casanovas A, Tang J, Rodriguez y Baena F, Astolfi Aet al., 2022,

    Adaptive energy shaping control of a class of nonlinear soft continuum manipulators

    , IEEE-ASME Transactions on Mechatronics, Vol: 27, Pages: 280-291, ISSN: 1083-4435

    Soft continuum manipulators are characterized by low stiffness which allows safe operation in unstructured environments but introduces under-actuation. In addition, soft materials such as silicone rubber, which are commonly used for soft manipulators, are characterized by nonlinear stiffness, while pneumatic actuation can result in nonlinear damping. Consequently, achieving accurate control of these systems in the presence of disturbances is a challenging task. This paper investigates the model-based adaptive control for soft continuum manipulators that have nonlinear uniform stiffness and nonlinear damping, that bend under the effect of internal pressure, and that are subject to time-varying disturbances. A rigid-link model with virtual elastic joints is employed for control purposes within the port-Hamiltonian framework. The effects of disturbances and of model uncertainties are estimated adaptively. A nonlinear controller that regulates the tip orientation of the manipulator and that compensates the effects of disturbances and of model uncertainties is then constructed by using an energy shaping passivity-based approach. Stability conditions are discussed highlighting the beneficial role of nonlinear damping. The effectiveness of the controller is assessed with simulations and with experiments on a soft continuum manipulator prototype.

  • Conference paper
    Garriga-Casanovas A, Treratanakulchai S, Franco E, Zari E, Ferrandy V, Virdyawan V, Baena FRYet al., 2022,

    Optimised Design and Performance Comparison of Soft Robotic Manipulators

    , 7th International Conference on Mechanical Engineering and Robotics Research (ICMERR), Publisher: IEEE, Pages: 129-136
  • Journal article
    Franco E, 2021,

    Energy shaping control of hydraulic soft continuum planar manipulators

    , IEEE Control Systems Letters, Vol: 6, Pages: 1748-1753, ISSN: 2475-1456

    This letter investigates the model-based control of a class of soft continuum manipulators with hydraulic actuation that bend on a plane due to pressurization of one or more internal chambers. A port-Hamiltonian formulation is employed to describe the system dynamics, which includes the pressure dynamics of the hydraulic fluid. A new nonlinear control law is constructed with an energy-shaping approach, and it is combined with an adaptive observer to compensate the effect of unknown external forces. Stability conditions are investigated with a Lyapunov approach, and the effect of the tuning parameters and of key model parameters is discussed. The effectiveness of the controller is demonstrated with numerical simulations.

  • Journal article
    Caulcrick C, Huo W, Franco E, Mohammed S, Hoult W, Vaidyanathan Ret al., 2021,

    Model predictive control for human-centred lower limb robotic assistance

    , IEEE Transactions on Medical Robotics and Bionics, Vol: 3, Pages: 980-991, ISSN: 2576-3202

    Loss of mobility and/or balance resulting from neural trauma is a critical public health issue. Robotic exoskeletons hold great potential for rehabilitation and assisted movement. However, the synergy of robot operation with human effort remains a problem. In particular, optimal assist-as-needed (AAN) control remains unresolved given pathological variance among patients. We introduce a model predictive control (MPC) architecture for lower limb exoskeletons that achieves on-the-fly transitions between modes of assistance. The architecture implements a fuzzy logic algorithm (FLA) to map key modes of assistance based on human involvement. Three modes are utilised: passive, for human relaxed and robot dominant; active-assist, for human cooperation with the task; and safety, in the case of human resistance to the robot. Electromyography (EMG) signals are further employed to predict the human torque. EMG output is used by the MPC for trajectory following and by the FLA for decision making. Experimental validation using a 1-DOF knee exoskeleton demonstrates the controller tracking a sinusoidal trajectory with relaxed, assistive, and resistive operational modes. Results demonstrate rapid and appropriate transfers among the assistance modes, and satisfactory AAN performance in each case, offering a new level of human-robot synergy for mobility assist and rehabilitation.

  • Journal article
    Bastos Jr G, Franco E, 2021,

    Energy shaping dynamic tube-MPC for underactuated mechanical systems

    , Nonlinear Dynamics, Vol: 106, Pages: 359-380, ISSN: 0924-090X

    This work investigates the tracking control problem for underactuated mechanical systems. To this end, we develop an extension of the dynamic tube Model Predictive Control (MPC) approach by combining an MPC design, an ancillary energy shaping controller constructed with the Interconnection and Damping Assignment Passivity-Based Control methodology, and an analytical expression of the dynamic tube. In addition, we extend the proposed approach by including the adaptive compensation of a class of unknown disturbances. The stability analysis is presented by employing a Lyapunov approach. The effectiveness of the proposed controller is demonstrated with simulations on two underactuated systems: a two-mass-spring-damper system with uncertain damping and either linear or nonlinear spring; an inertia-wheel-pendulum with unmodeled disturbances.

  • Journal article
    Franco E, Ayatullah T, Sugiharto A, Garriga Casanovas A, Virdyawan Vet al., 2021,

    Nonlinear energy-based control of soft continuum pneumatic manipulators

    , Nonlinear Dynamics, Vol: 106, Pages: 229-253, ISSN: 0924-090X

    This paper investigates the model-based nonlinear control of a class of soft continuum pneumatic manipulators that bend due to pressurization of their internal chambers and that operate in the presence of disturbances. A port-Hamiltonian formulation is employed to describe the closed loop system dynamics, which includes the pressure dynamics of the pneumatic actuation, and new nonlinear control laws are constructed with an energy-based approach. In particular, a multi-step design procedure is outlined for soft continuum manipulators operating on a plane and in 3D space. The resulting nonlinear control laws are combined with adaptive observers to compensate the effect of unknown disturbances and model uncertainties. Stability conditions are investigated with a Lyapunov approach, and the effect of the tuning parameters is discussed. For comparison purposes, a different control law constructed with a backstepping procedure is also presented. The effectiveness of the control strategy is demonstrated with simulations and with experiments on a prototype. To this end, a needle valve operated by a servo motor is employed instead of more sophisticated digital pressure regulators. The proposed controllers effectively regulate the tip rotation of the prototype, while preventing vibrations and compensating the effects of disturbances, and demonstrate improved performance compared to the backstepping alternative and to a PID algorithm.

  • Journal article
    Franco E, Garriga Casanovas A, Tang J, Rodriguez y Baena F, Astolfi Aet al., 2021,

    Position regulation in Cartesian space of a class of inextensible soft continuum manipulators with pneumatic actuation

    , Mechatronics, Vol: 76, Pages: 1-21, ISSN: 0957-4158

    This work investigates the position regulation in Cartesian space of a class of inextensible soft continuum manipulators with pneumatic actuation subject to model uncertainties and to unknown external disturbances that act on the tip. Soft continuum manipulators are characterised by high structural compliance which results in a large number of degrees-of-freedom, only a subset of which can be actuated independently or instrumented with sensors. External disturbances, which are common in many applications, result in uncertain dynamics and in uncertain kinematics thus making the control problem particularly challenging. We have investigated the use of integral action to model the uncertain kinematics of the manipulators, and we have designed a new control law to achieve position regulation in Cartesian space by employing a port-Hamiltonian formulation and a passivity-based approach. In addition, we have compared two adaptive laws that compensate the effects of the external disturbances on the system dynamics. Local stability conditions are discussed with a Lyapunov approach and are related to the controller parameters. The performance of the controller is demonstrated by means of simulations and experiments with two different prototypes.

  • Conference paper
    Franco E, Tang J, Garriga Casanovas A, Rodriguez y Baena F, Astolfi Aet al., 2021,

    Position control of soft manipulators with dynamic and kinematic uncertainties

    , 21st IFAC World Congress, Publisher: Elsevier, Pages: 9847-9852, ISSN: 2405-8963

    This work investigates the position control problem for a soft continuum manipulator in Cartesian space intended for minimally invasive surgery. Soft continuum manipulators have a large number of degrees-of-freedom and are particularly susceptible to external forces because of their compliance. This, in conjunction with the limited number of sensors typically available, results in uncertain kinematics, which further complicates the control problem. We have designed a partial state feedback that compensates the effects of external forces employing a rigid-link model and a port-Hamiltonian approach and we have investigated in detail the use of integral action to achieve position regulation in Cartesian space. Local stability conditions are discussed with a Lyapunov approach. The performance of the controller is compared with that achieved with a radial-basis-functions neural network by means of simulations and experiments on two prototypes.

  • Journal article
    Franco E, Garriga Casanovas A, Donaire A, 2021,

    Energy shaping control with integral action for soft continuum manipulators

    , Mechanism and Machine Theory, Vol: 158, ISSN: 0094-114X

    This paper investigates the control problem for soft continuum manipulators that operate on a plane and that are subject to unknown disturbances. In general, soft continuum manipulators have more degrees-of-freedom than control inputs and are characterised by nonlinear dynamics. Thus, achieving high position accuracy with these systems in the presence of disturbances is a challenging task. In this paper we present the design of a new partial-state feedback controller by using the port-Hamiltonian formulation and we develop a variation of the Integral Interconnection and Damping Assignment Passivity Based Control methodology for a class of soft continuum manipulators. The system dynamics on the bending plane is described by using a rigid-link underactuated model with elastic virtual joints. The proposed control law regulates the tip rotation to the desired value while compensating unmodelled disturbances and only depends on the tip rotation, which is measurable, hence it is implementable. The effectiveness of the controller is demonstrated with simulations and with experiments on a soft continuum manipulator prototype that employs pneumatic actuation.

  • Journal article
    Franco E, Brown T, Astolfi A, Rodriguez y Baena Fet al., 2021,

    Adaptive energy shaping control of robotic needle insertion

    , Mechanism and Machine Theory, Vol: 155, ISSN: 0094-114X

    This work studies the control of a pneumatic actuator for needle insertion in soft tissue without using axial rotation or additional needle supports. Employing a simplified rigid-link model description of an axial-symmetric tip needle supported at the base, two energy shaping controllers are proposed. The friction forces of the pneumatic actuator are compensated adaptively and the stability conditions for the closed-loop equilibrium are discussed. The controllers are compared by means of simulations and experiments on two different silicone rubber phantoms. The results indicate that the proposed controllers effectively compensate the actuator's friction, which is comparable to the insertion forces for the chosen pneumatic actuators. The first controller only depends on the actuator's position thus it achieves the prescribed insertion depth but results in a larger tip rotation and corresponding deflection. The second controller also accounts for the rotation of the needle tip on the bending plane, which can consequently be reduced by over 70% for this specific system. This is achieved by modulating the actuator force and, in case of harder phantoms, by automatically limiting the insertion depth.

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